Carton Flow Rack in Pittsburgh, PA

Why carton flow rack helps repeated urban picking

Operations We Rack Around Here

Position active cases where employees can identify them easily while keeping receiving inspections outside the replenishment path.

Retrofitting existing pallet rack bays requires identification of the frames, beam connections, and proposed combined loads. The added inclined beds are not simply shelf inserts with no structural consequences. Review retained reserve positions, the attachment method, and available reach height before selecting the number of picking levels.

Roller or wheel lanes must suit the package underside. Rigid tote feet can require a different support pattern from corrugated cases; light cartons may need a different pitch from heavy containers. Set lane widths and dividers from actual dimensions, then verify controlled movement and accessible container removal. For food storage at reduced temperatures, request components suited to the operating environment.

Measure the working envelope

Locate columns, overhead restrictions, door approaches, and existing pedestrian routes. Record usable picking heights rather than assuming the ceiling establishes how much hand-accessible inventory the building can hold.

Select representative packages

Gather the smallest carton, heaviest loaded case, and each tote design. Include packaging that softens or changes shape in service so trials reflect operating conditions rather than pristine samples alone.

Connect replenishment to reserve

Draw a rear loading route from reserve stock without crossing the occupied pick face unnecessarily. Set lane depth from working demand and available refill access, not maximum theoretical container count.

Stage and review installation

Coordinate delivery access with experienced installation crews we schedule and manage while protecting agreed warehouse routes. Confirm the supporting arrangement is anchored to the floor and explain loading limits before stocking begins.