Carton Flow Rack in New Kensington, PA

Why carton flow rack suits Alle-Kiski component picking

Operations We Rack Around Here

Assign industrial supplies to clearly identified openings and keep incoming cases out of the pedestrian route while operators verify their destination.

Along the Route 366 industrial spine, survey columns, door approaches, and changing overhead clearances before arranging rows. Older factory space can require shorter banks or offsets. A bay that fits between columns still needs usable room for withdrawing a tote and bringing replenishment cases to the rear without blocking a production crossing.

Retrofitting flow tracks into pallet rack requires more than an insert width. Verify beam positions, support requirements, and the complete loaded arrangement. Roller or wheel spacing must suit the bearing surface of each approved package. Molded feet, soft cartons, and narrow cases can call for different support patterns even when their outside widths look similar.

Capture the working load

Weigh complete cases and totes and measure their contact surfaces. Note open cartons, protruding contents, and changes in packaging. Record how often each item is picked and how replenishment reaches its location.

Set lane width and pitch

Trial containers through the proposed depth using the intended tracks and dividers. Look for rubbing or rotation during travel. Choose an incline that maintains movement without creating an aggressive arrival at the picking end.

Check the module interfaces

Show front reach, rear access, reserve storage, and nearby equipment on one drawing. A pick module must connect to the rest of the workflow. Identify any existing rack components requiring further assessment before adding inserts.

Hand over the operating boundaries

Coordinate experienced installation crews we schedule and manage with the facility’s work zones. The supporting system is anchored to the floor. Demonstrate approved loading, blocked-lane reporting, and withdrawal methods before routine inventory occupies the channels.